Quality Check ItemsA. Supplier Quality System/Process Audit1.Quality System Audit completed2.Process Audit completed per product3.Corrective actions from audits completedB. Supplier Control Plan1.IQC plan in place附件資料OKNGTotalOKNGTotal1-1 IQC進料品管作業辦法 / 零部件進料檢驗規範(SIP)1-2 Molding incoming inspection report record1-3 Stamping incoming inspection report record1-4 Plating incoming inspection report record1-5 Assembly incoming inspection report record1-5 塑膠粒與銅材進料檢驗規範(SIP)/ report2-1 Process Flow chart (included QC engineering chart)2-2 PMP for Molding2-3 PMP for Stamping2-4 PMP for Plating2-5 PMP for Assembly3-1 Process FMEA3-2 Assembly/Stamping/Molding Major Parameters3-3 Quality concern & Correct Action (Lessons Learned list)4-1 SPC reports record4-2 Cpk report record4-3 Control chart4-4 重點尺寸統計製程管制作業辦法5-1 Quality policy and 重點工站quality goals defined5-2 品質目標 (Y.R./DPHU) & record6-1 Dimension measurement6-2出貨檢查報告(含功能性) 6-3 Outgoing inspection plan goals.OKNGTotal1-1 Drawings filed & revision control (Package dwg.)1-2 Specification(含包裝規格)1-3 Approved sheet & revision control2-1生產線 SOP/ IPQC &FQC SIP2-2 製造作業規範3-1 成品外觀檢驗標準作業規範3-2 外觀限度樣品所有文件規範等需有文號版本控管5-1 Bill of materials5-2 Material List / Parts No. List / 供應商名OKNGTotal1-1 零部件全尺寸量測報告(成型件以全模次為主)1-2 成品全尺寸量測報告Drawing (Final) filed1-3 量測工具的gauge R&R2-1 SMT type solder tail共面度 (IR前&後) report2-2 Cpk reports (30Pcs Min.)3-1 Approval samples available3-2 Provide 5 pcs sample for Approved (no rework)4-1 Inspection Cosmetics Record4-2 端子(銅材)電鍍厚度report4-3 成品260C IR flow 焊pcb板後檢驗報告4-4 Marking/印字附著性測試5-1 銲錫性試驗 (solderability)5-2 材質證明 (銅材/塑材)5-3 膠粒 與銅材 RoHS Test Report6-1 Assembly test / 可靠度 test Plan & report6-2 Contact retention force of terminal (端子保持力)6-3 Insertion/Removal force (插拔力/拔出力)6-4 Durability test (插拔耐久性測試)6-5 Drop test(包裝成品落下測試)7-1 Process Defect Report (Safe-Launch report)7-2 Set Up Report / IPQC Report / FQC Report record7-3 FMEA Report7-4 共面度正位度治具校驗report 2.Process management plan (PMP) available 3.Process parameters established4.SPC/Cpk established for critical processes5.Quality goals defined6.Outgoing inspection plan in placeC. Document Review1.Product Specification/Drawings2.Manufacturing Work Instructions3.Cosmetic Criteria Documented4.Revision Control in Place on all documents5.BOMD. First Article Inspection1.Dimensional check performed2.Cp/Cpk established for critical dimensions3.Process representative parts available (no rework)4.Cosmetic inspection results pre criteria5.Material property verification6.Function Tests report (ie, insert pull strength)7.Quality reports per PMP check pointsAuditor : Approved by : ____________________Total0
COR.40.WWP.SQ.140/Rev 1.0
FAI's Document 1.GRRMeasurement System / Gauge Capability2.CpkCpk report(20Pcs)3.FAIOverall dimension measurement (FAI)4.FMEAOverall process PFMEA5.FlowProcess Flow chart (included QC engineering chart)6.Master PMPCritical process ( process management plan )7.SIPSOP/SIP8.In Process檢驗報表/daily/weekly/monthly (3up report)9.Packaging包裝作業規範10.Quality ConcernListCOR.40.WWP.SQ.140/Rev 1.0
