Mechanical Quality Process AuditAdd a 'Y' to below Box if the Process Was AssessedScoring GuidelinesNA - Not Applicable for this project0-Inadequate documented system1-Adequate documented system but poor execution2-Adequate documented system and executionNon-Negotiable item must score min 1Integration#Audit CriteriaGeneralDoes the supplier have necessary license required by local government agencies forthe facility and process used to manfacture Dell parts (SER requirement)? 供应商是否有同意生产的许可证明Does the supplier have a process for identifying Pass/Fail test conditions? (Thisidentification can range from an ink stamp, label, sticker, witness mark, or electronicrecord as concurred by OE. Identification shall be specific to 1st tier supplier for easyrecognition within Dell manufacturing process and must be specified in the QMP.) 供应商是否有流程确认测试pass/ fail的条件?Are boundary samples established as part of test verification process (as applicable)?是否有组立样品验证测试流程Are fixtures, jigs, or assembly aids used to prevent handling or process damageduring integration (ref. COR.40.WWP.SQ.0218, Table 1)? 是否有使用测试治具,夹具,组立辅助治具避免handling 或process damageAre sampling plans (100%, Tightened, Normal, Reduced) defined and approved byDell Quality? 抽样计画(100% , 加严,正常,减量)是否定义并被Dell 承认?Are appropriate handling precautions in place at all integration operations?所有作业是否有合适的handling 预警?Is there a defined process for switching region-specific PSU settings?是否有定义process for 转换region-specific PSU 设定?PPID Label Application/Scanning/DatabaseAre all PPID labeled components scanned at integration?贴有PPID 的产品是否都有扫描?For all PPID labels, is there a process to insure that the labels meet ALL criteria of13190 specification each time new labels are printed? (i.e. - data matrix - 18 x 18 or24 x 24, how is quiet zone measured, how is 128b confirmed, dashes only in humanreadable, etc.) NOTE:supplier must have approved validator as defined in 13190.是否有相关流程确保label 符合13190 标准.SelfCustScoreScoreCommentsC/A (For Score 0 & 1 items)OwnerDate1234567Is PPID Database structured to record Parent-Child PPID correlation?10是否有PPID database 纪录Parent-Child PPID的相互关系Is there a de-linking and re-linking process for components or assemblies that arerejected and or replaced during the assembly process?11是否有de-ling & re-ling的流程for零件或者组立 针对组立过程中被退品或替换品Is PPID scanning process mistake-proofed to prevent inadvertent scanning of12incorrect components? (Example: N-PFC vs. PFC PSU) PPID 扫描流程是否有防呆避免漏扫或零件错误Is PPID data retention defined? (Ref. COR.40.WWP.SQ.0218)?PPID 数据保留是否定义Does the Integrator have traceability for multiple assembly lines within PPIDsequence code? Integrator must have ability to trace PPID label back to specificassembly line and all key components with PPID scanning.14对不同组立线的PPID 序列号是否有tracking 机制 , 组立人员必须有能力溯查PPIDlabe 是用于哪条组立线,所有主要的part有PPID 扫描13Does the Integrator have a process and owners defined for complying with Dell15Traceability of Integrated Components (TIC)?扫描仪是否有process 和所有者定义符合 Dell TIC是追踪要求Can the Integrator demonstrate compliance with PPID scanning file uploading16requirements? 是否能证明扫描仪扫描数据符合PPID 扫描文件上传要求?Can supplier demonstrate foolproof system to prevent escape of duplicate PPIDs?17是否有系统保证PPID 重码?Off Line Integration (Fans, FDD, etc)Are WI available for each assembly or test station?18工作指导书对组立&测试站是否有效?Has test equipment been validated by statistical methods?19测试仪器是否有通过统计方法验证?Has sub-tier supplier approved the test equipment & process (voltage, amperage,20fixturing, etc.)? Sub-tier 是否认可测试仪器&测试流程Is supplier using Dell commodity VLRR goals (per FYXX goals) in their quality21measurement points? 供应商是否使用Dell commidity VLRR goal 作为品质量测点?Level V and VI Integration (Chassis+ Fan + PSU+MB)Is the latest revision of the SOW (Statement Of Work) available?22 最新版本的SOW是否有效?Have test scripts been submitted to Dell test development for approval?23测试版本是否有送给Dell test development 承认?SOW requires Safe Launch and Sustaining test scripts. Has the integratorestablished controls around which script is used and how to transition from Safe24Launch to Sustaining? SOW 要求safe launch 和Sustaining test ,是否有建立相关的积分方法确保从safelaunch 过渡到sustaining?Has the Integrator submitted fault injection studies to Dell Test Development?Approval received?25 Integrator 是否有送有缺陷的成型检讨给Dell test development , 是否有收到相关认可?Are the procedures readily available to the operator at the test and debug26workstation(s)? 程序是否对作业员在测试&debug 站别实际有效?Does the supplier test and identify product as required by the documented27procedures ?供应商是否测试验证产品符合文件要求?Is there a documented procedure for the implementation of new revisions of test28equipment/software on the shop floor? 是否有文件化的程序在shop floor中导入新版本的测试设备/软体Is location of latest test software and how to access it defined?29最新的测试软体是否有就位,如果达到其定义?Is there an adequate method of storage for all test fixtures which are not being used?30 是否有适当的方法存储没有使用过的测试治具?Is there an adequate supply of spare parts stocked for all test equipment ?31是否有足够备品供给测试设备?Is there an effective preventative maintenance procedure for all test equipment?32 对所有的测试设备是否有有效的保养计画Is there a preventative maintenance schedule for all equipment used in the33test/debug process ? 是否有所有测试设备的保养计画?Are preventative maintenance records available for all equipment on the preventative34maintenance schedule ? 保养纪录是否对所有需要保养的设备有效?Are mistake-proofing methods used to prevent test products (CPU, memory, FD,35etc.) from being left in the chassis and sent to Dell? 是否有使用 防呆方法避免测试的产品漏测?Are test support hardware & spares (CPU, memory, etc) acquired per SOW BOM? Isthere evidence test BOM has been approved by Test Development?测试硬体&备品是否从SOW BOM 获得,是否有证据证明测试BOM 被test36development 承认?37Are test spares (CPU, memory, etc) stored properly?是否有足够的测试备品?Has the Integrator defined the replacement cycles for test support hardware and38cables (ref. SOW)?Integartor 是否有]定义测试硬体&cable的更换频率?Are the PSU and fan being tested as required by the TRD?39PSU和fan是否有根据TRD要求测试?ESD Compliance40Are all required areas ESD compliant (assembly line, MRB racks, MRB area)? 所有要求ESD的区域是否符合要求?Do operators wear ESD strap properly while handling ESD sensitive parts or41assemblies? 作业员是否有戴静电环当handling &组立ESD 敏感元件时?Are the ESD straps checked daily with the strap tester and records kept for each42operator?静电环是否有每天检验并保留每个作业员的纪录43Is the work table grounded with proper resistance?工作桌面是否有适当的阻值接地?44Is non-conforming ESD sensitive material identified & packed with anti-static bag andstored in ESD conductive tray to protect the parts from damage?不属于ESD敏感元件的材料是否有定义,是否有用静电袋或静电tray盘包装ESD 敏感元件Process Management Tool45Are PMT's in place for each product, by assembly line and actively uploaded in VCfolder as required? PMT 是否有按照产品,组立线别建立,是否按照要求主动upload到value chain上46Is there evidence that Integrator is analyzing the data periodically to identify negativetrends or shifts in process performance?是否有证据证明 Integrator定期分析数据,确认制称中被拒绝的曲线和偏移47Audit any active PMT uploaded into Value Chain. Does the Integrator demonstratecompliance with using each sheet tab of the PMT correctly?Audit 上传至value chain 的有效的PMT , 上传者是否能证明所传资料符合要求?48Are CA's for process failures timely and effective?制程不良的改善对策是否及时有效?Are Lessons Learned conducted periodically per the PMT?49 是否定期导入LL per 制程管理方法Is 5S in the assembly area acceptable?50组装区域的5S 是否可接受Maximum ScoreScore ObtainedScore PercentagePass Percentage
Outcome
0
0
90%90%
