重复性再现性研究表格
重复性和再现性分析报告
非破坏性试验'[3456132'[34561324.xls]'[34561324.xls]01 P'[34561324.xls]01 P4.xls]01 PSW'!H54公差法
过程变差法Using TOLERANCE methodUsing Part to Part variationMUST ENTER RPN #零件号量具号量具名称量具精度R66.0306.0306.0406.0330.0106.0406.0306.0306.0330.0106.0506.0406.0406.0430.0106.0370.0096.0022.5800.000CL3202020LQT-101千分尺0.01T86.0006.0106.0006.0030.0106.0106.0006.0206.0100.0206.0106.0206.0106.0130.0106.0090.009单位名称组织人电话日期上海闰丰电器有限公司牛文军023-726207202002-8-4结果95.9305.9205.9205.9230.0105.9305.9205.9205.9230.0105.9105.9105.9105.9100.0005.919/106.0506.0506.0606.0530.0106.0606.0606.0506.0570.0106.0606.0506.0506.0530.0106.0543A1A2A3XARA零件名称特性公差公差 (Tol)操作员TRIAL #A123AverageRangeB123AverageRangeC123AverageRangePARTR =压板6±0.100.20.2P26.0406.0406.0306.0370.0106.0306.0306.0406.0330.0106.0506.0506.0506.0500.0006.040单位mm16.0106.0106.0006.0070.0106.0106.0006.0006.0030.0106.0006.0106.0106.0070.0106.00636.0006.0006.0006.0000.0006.0106.0006.0006.0030.0106.0006.0006.0106.0030.0106.002A45.9805.9905.9905.9870.0105.9805.9905.9805.9830.0105.9905.9805.9705.9800.0205.98355.9605.9605.9505.9570.0105.9605.9605.9605.9600.0005.9605.9705.9605.9630.0105.960+-**76.0206.0206.0306.0230.0106.0306.0306.0306.0300.0006.0306.0206.0306.0270.0106.027+AVG6.0026.0036.0026.0020.0096.0066.0026.0036.0040.0096.0066.0056.0046.0050.0090.1360.0090.0030.0230.0006.0045.905B1B2B3XBRBC1C2C3XCRCRPART =R =XDIFF =RA+ RB + RC / No of operators =0.009RRXDIFF=[Max (X)ABC] - [Min (X)ABC] =6.005UCLR=LCLR=**D4 =D3 =0.0090.009UCLR =LCLR =UCLX=LCLX=OPERATORNAMENOTE: It has been statistically proven that the Tolerance Method is betterA罗艳艳to determine measurement equipment reliability. Even with negativeB于鹏淼Kurtosis data sets, the recorded measurements will be less than 1% awayC李志from the true value if GR&R is below 30%. Contact Quality Group if youGOOD UNTIL GAGE ECL/revision CHANGEneed more information.FROM DATA SHEET:R =0.009XDIFF =0.003RPART =0.136Measurement Unit AnalysisBased on the TOLERANCE MethodRepeatibility - Equipment Variation (EV)EV =R * K1% EV = 100[EV/Tol]K1EV =0.027Trials% EV =13.7233.05Reproducibility - Appraiser Variation (AV)AV= [ ( XDIFF * K2)2 - (EV2 / nr)](n parts, r trials)% AV = 100[AV/Tol]K2AV=0.005Oper% AV =2.5832.70Repeatibility & Reproducibility (R & R)% R&R = 100[R&R/Tol]R&R= (EV2 + AV2)% R&R =13.97R&R=0.028Part Variation (PV)PV=RPART * K3PartsK3% PV = 100[PV/Tol]PV=0.220101.62% PV =109.80Total Variation (TV)VARIATIONndcTV= (R&R2 + PV2)#REF!ndc≥11TV=0.221注：1. 2次试验时，极差上控制限为3.27*R均值的均值；3次试验时，极差上控制限为2.58*R均值的均值，不大于7次试验时，无极差下控制限。量具重复性和再现性的（R&R）的可接受性准则：1. 低于10%的误差——测量系统可接受；2. 10%~30%的误差——应根据应用的重要性，量具成本，维修费用等可能是可接受的；3. 大于30%的误差——测量系统需要改进。进行各种努力发现问题并改正。QR W 4.8.05-1
重复性再现性研究表格
重复性和再现性分析报告
非破坏性试验'[3456132'[34561324.xls]'[34561324.xls]01 P'[34561324.xls]01 P4.xls]01 PSW'!H54公差法
过程变差法Using TOLERANCE methodUsing Part to Part variationMUST ENTER RPN #零件号量具号量具名称量具精度CL3202020LQT-101千分尺0.01单位名称组织人电话日期上海闰丰电器有限公司牛文军023-726207202002-8-4零件名称特性公差公差 (Tol)压板6±0.100.20.2单位mmDETERMINE THE RISK PRIORITY NUMBER (RPN) FROM THE DFMEA ASSOCIATEBREAKPOINTWITH THE DIMENSION BEING GAGED. TYPE THE RPN # UNDER THE RPN # FIELD PROVIDED (RIGHT) AND FOLLOW INSTRUCTION OF USAGE IN NEXT ROW:==RPN #0.0xx%GRR/1000.13970.00CHECK RESULTING BREAKPOINT6.003676.2006.100Average6.0506.000MUST ENTER RPN #6.003676.003676.003676.003676.003676.003676.003676.003676.003675.904715.904715.904715.904715.904715.904715.904715.904715.904715.904716.150Average Run Chart5.9505.9005.8505.8005.75012345Part6710罗艳艳于鹏淼李志UCLX=LCLX=Range Chart by appraiser0.0250.0230.0200.0180.0150.0130.0100.0080.0050.0030.00012345Part罗艳艳于鹏淼李志UCLRRange67100.02320.02320.02320.02320.02320.02320.02320.02320.02320.0232注：如果所有极差图受控，可接受；如果一名评价人失控，应统一测量方法；如有所有人都失控，需改进测量系统均值图上，当少于50%的点落在控制线外时，表明测量系统的分辨力不足，不能检测出零件间的变差是ndc需要大于等于5结果分析：1.此测量系统的R&R分析结果为13.97%，此结果介于10%～30%之间,由于此特性60±0.2非特殊特性,改进此测量系统需要极大提高测量成本；2.通过对极差图及平均值图的分析,确定该测量系统的设备变差和评价人员的变差都是可以接受的结论：基于以上的分析，此测量系统可以使用。 确认：QR W 4.8.05-1
