Liq_Manual_51A-1056

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READ THIS PAGE BEFORE PROCEEDING!Your instrument purchase from RosemountAnalytical, Inc. is one of the finest available for yourparticular application. These instruments have beendesigned, and tested to meet many national andinternational standards. Experience indicates that itsperformance is directly related to the quality of theinstallation and knowledge of the user in operatingand maintaining the instrument. To ensure their con-tinued operation to the design specifications, per-sonnel should read this manual thoroughly beforeproceeding with installation, commissioning, opera-tion, and maintenance of this instrument. If thisequipment is used in a manner not specified by themanufacturer, the protection provided by it againsthazards may be impaired.

•Failure to follow the proper instructions maycause any one of the following situations to occur:Loss of life; personal injury; property damage;damage to this instrument; and warranty invalida-tion.

•Ensure that you have received the correct modeland options from your purchase order. Verify thatthis manual covers your model and options. Ifnot, call 1-800-854-8257 or 949-757-8500 torequest correct manual.•For clarification of instructions, contact yourRosemount representative.

•Follow all warnings, cautions, and instructionsmarked on and supplied with the product.•Use only qualified personnel to install, operate,update, program and maintain the product. •Educate your personnel in the proper installation,operation, and maintenance of the product.•Install equipment as specified in the Installationsection of this manual. Follow appropriate local

and national codes. Only connect the product toelectrical and pressure sources specified in thismanual.

ESSENTIAL INSTRUCTIONS•Use only factory documented components for repair.Tampering or unauthorized substitution of parts and pro-cedures can affect the performance and cause unsafeoperation of your process.

•All equipment doors must be closed and protective cov-ers must be in place unless qualified personnel are per-forming maintenance.

•If this equipment is used in a manner not specified by themanufacturer, the protection provided by it against haz-ards may be impaired.

WARNINGRISK OF ELECTRICAL SHOCKEquipment protected throughout by double insulation. •Installation and servicing of this product may expose personelto dangerous voltages. •Main power wired to separate power source must bedisconnected before servicing.•Do not operate or energize instrument with case open!•Signal wiring connected in this box must be rated at least 240 V. •Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires. •Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protectionrequirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).•Electrical installation must be in accordance with the NationalElectrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.•Operate only with front panel fastened and in place. •Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.•Proper use and configuration is the responsibility of the user.Provide a switch or breaker todisconnect the analyzer from the main power supply. Install the switch or breakernear the analyzer and label it as the disconnecting device for the analyzer.

QUICK START GUIDE

Model 1056 Dual Input Analyzer

1. Refer to mechanical installation instructions.2. Wire sensor(s) to the signal boards. See wiring instructions. Refer to the sensor instruction sheet for addition-al details. Make current output, alarm relay and power connections.3. Once connections are secured and verified, apply power to the analyzer.WARNINGRISK OF ELECTRICAL SHOCKElectrical installation must be in accordance withthe National Electrical Code (ANSI/NFPA-70)and/or any other applicable national or local codes.4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tipsare asfollows: a. A backlit field shows the position of the cursor.b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to increase or decrease the value of a digit use the keys above and below the ENTER key . Use the left or right keys to move the decimal point.c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during QuickStart returns the display to the initial start-up screen (select language).5. Complete the steps as shown in the Quick Start Guide flow diagram, Fig. A on the following page.6. After the last step, the main display appears. The outputs are assigned to default values.7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow theprompts. For a general guide to the Program menu, see the Quick Reference Guide, Fig.B.8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu. CAUTIONThis product generates, uses, and can radiate radio frequen-cy energy and thus can cause radio communication interfer-ence. Improper installation, or operation, may increase suchinterference. As temporarily permitted by regulation, this unithas not been tested for compliance within the limits of Class Acomputing devices, pursuant to Subpart J of Part 15, of FCCRules, which are designed to provide reasonable protectionagainst such interference. Operation of this equipment in aresidential area may cause interference, in which case theuser at his own expense, will be required to take whatevermeasures may be required to correct the interference.CAUTIONThis product is not intended for use in the lightindustrial, residential or commercial environ-ments per the instrument’s certification toEN61000-6-2.EDIUG TRTAS KCIUQ .A erugiFQUICK START GUIDEEERT UNEM 6501 LEDOM .B erugiFQUICK REFERENCE GUIDESPECIFICATIONS - General

Enclosure:Polycarbonate. NEMA 4X/CSA 4 (IP65).Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10x 5.15 in.). Cutout: 1/2 DIN 139mm x 139mm (5.45 x5.45 in.)

Conduit Openings: Accepts 1/2” or PG13.5 conduit

fittings

Display:Monochromatic graphic liquid crystal display.

128 x 96 pixel display resolution. Backlit. Activedisplay area: 58 x 78mm (2.3 x 3.0 in.).

Ambient Temperature and Humidity:0 to 55°C

(32 to 131°F). Turbidity only: 0 to 50°C (32 to122°F), RH 5 to 95% (non-condensing)

Storage Temperature Effect:-20 to 60ºC (-4 to 140°F)Hazardous Location Approvals -

Class I, Division 2, Groups A, B, C, & DClass Il, Division 2,Groups E, F, & GClass Ill T4A Tamb= 50°C

Evaluated to the ANSI/UL Standards. The ‘C’ and ‘US’ indicatorsadjacent to the CSA Mark signify that the product has been evaluatedto the applicable CSA and ANSI/UL Standards, for use in Canadaand the U.S. respectively

Options for CSA: -01, 02, 03, 20, 21,22, 24, 25, 26,27, 30, 31, 32, 34, 35, 36, 37, 38, AN, and HT.

Note: Turbidity configurations (Models 1056-02-27-38-AN/-HT, 1056-03-27-38-AN/-HT, 1056-02-27-37-AN/-HT and 1056-03-27-37-AN/-HT) are CSA approvedClass I Div. 2 for hazardous area installation.

Class I, Division 2, Groups A, B, C, & DClass Il & lll, Division 2,Groups E, F, & GT4A Tamb= 50°C Enclosure Type 4X

Options for FM: -01, 02, 03, 20, 21,22, 24, 25, 26, 27,30, 31, 32, 34, 35, 36, 37, 38, AN, and HT.

Note: Turbidity configurations (Models 1056-02-27-38-AN/-HT, 1056-03-27-38-AN/-HT, 1056-02-27-37-AN/-HT and 1056-03-27-37-AN/-HT) are FM approvedClass I Div. 2 for hazardous area installation. Ordinary Locations-

The following ordering options are approved by UL: -01,02, 03, 20, 21,34, 35, 36, 37, 38, AN, DP22, 23, 24, 25, 26, 27, 30, 31, 32, 33,, and HT.

Note: -UL order code must be specified for UL approval.

Model 1056 UL configurations are assembled perUL requirements and are marked UL on the unit.

POLLUTION DEGREE 2: Normally only non-conductivepollution occurs. Occasionally, however, a temporaryconductivity caused by condensation must be expected.

Altitude: for use up to 2000 meter (6562 ft.)

Power:Code -01: 115 VAC ±15% 60 Hz ±6%, 10W;

230 VAC ±15% 50 Hz ±6%, 10 W.Code -02: 20 to 30 VDC. 15 W.

Code -03: 84 to 265 VAC, 47 to 63.0 Hz. 15 W.

Note: Code -02 and -03 power supplies include four

programmable relays

Equipment protected by double insulation

RFI/EMI: EN-61326LVD: EN-61010-1Alarms relays*:Four alarm relays for process meas-urement(s) or temperature. Any relay can be config-ured as a fault alarm instead of a process alarm. Each

relay can be configured independently and each canbe programmed with interval timer settings. Relays: Form C, SPDT, epoxy sealed

Maximum Relay CurrentResistive28 VDC5.0 A115 VAC5.0 A230 VAC5.0 AInductive load: 1/8 HP motor (max.), 40 VACMaximum screw torque for power lead connector andrelay terminal blocks is 0.6 N.m

CAUTIONRISK OF ELECTRICAL SHOCK*Relays only available with -02 power supply (20 - 30 VDC) or -03switching power supply (84 - 265 VAC)

WARNINGWARNINGExposure to some chemicals may degrade thesealing properties used in the following devices:Zettler Relays (K1-K4) PN AZ8-1CH-12DSEAInputs: One or two isolated sensor inputs

Outputs: Two 4-20 mA or 0-20 mA isolated current out-puts. Fully scalable. Max Load: 550 Ohm. Output 1has superimposed HART signal (configurations1056-0X-2X-3X-HT only)

Current Output Accuracy:±0.05 mA @ 25 ºC

Terminal Connections Rating:Power connector

(3-leads): 18-12 AWG wire size. Signal boardter-minal blocks: 26-16 AWG wire size. Current outputconnectors (2-leads): 24-16 AWG wire size. Alarmrelay terminal blocks: 18-16 AWG wire size(-02 24 VDC power supply and -03 84-265VACpower supply)

Weight/Shipping Weight: (rounded up to nearest lb or

nearest 0.5 kg): 3 lbs/4 lbs (1.5 kg/2.0 kg)

5

MODEL 1056 INSTALLATION

INSTALLATION

UNPACKING AND INSPECTION

Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. Ifthere is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. Ifitems are missing, notify Rosemount Analytical immediately.

INSTALLATION

General Information

1.Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem-peratures.2.Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are min-imized or absent.3.Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy

access to the analyzer. 4.The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.

Type of Mounting PanelWall and PipeFigure2-12-2WARNINGRISK OF ELECTRICAL SHOCKElectrical installation must be in accordance withthe National Electrical Code (ANSI/NFPA-70)and/or any other applicable national or local codes.6

FIGURE2-1 PANEL MOUNTING DIMENSIONS MILLIMETERINCH17.131.1126.45.0101..00154.96.1154.96.1Front ViewSide View(126.45.0)76.23.041.41.6Bottom View152.736.0The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.Panel mounting seal integrity (4/4X) for outdoor applications is the responsibility of the end user.7

MILLIMETERINCHFIGURE 2-2 PIPE AND WALL MOUNTING DIMENSIONS (Mounting bracket PN:23820-00)154.96.11024.0Wall / Surface Mount2329.133.51.31305.11877.4154.96.11656.5Side ViewFront ViewPipe MountBottom View2329.133.51.31305.180.013.21656.545.211.8108.94.3Side View71.372.8The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations. 8

MODEL 1056WIRING

WIRING

GENERAL The Model 1056 is easy to wire. It includes removable connectors and slide-out signal input boards. The frontpanel is hinged at the bottom. The panel swings down for easy access to the wiring locations. Removable connectors and signal input boards Model 1056 uses removable signal input boards and communication boards for ease of wiring and instal-lation. Each of the signal input boards can be partially or completely removed from the enclosure for wiring.The Model 1056 has three slots for placement of up to two signal input boards and onecommunicationboard.Slot 1-LeftProfibus board Slot 2 – CenterInput Board 1Slot 3 – RightInput Board 2Signal Input boards

Slots 2 and 3 are for signal input measurement boards. Wire the sensor leads to themeasurement boardfollowing the lead locations marked on the board. After wiring the sensor leads to the signal board, carefully slidethe wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland. Tightenthe cable gland nut to secure the cable and ensure a sealed enclosure.

Digital Communication boards

A Profibus DP communication board is available as an ordering option for Model 1056 digitalcommunication.Profibus DP is an open communicationsprotocol which operates over a dedicateddigital line to the host. HARTdigital communications are also available as an ordering option. HART circuitry is embedded in the main PCBA;there is no separate slide-in communications board. HART supports Bell 202 digitalcommunications over ananalog4-20mA current output.

Alarm relays

Four alarm relays are supplied with the switching power supply (84 to 265VAC, -03 order code) and the 24VDCpower supply (20-30VDC, -02 order code). All relays can be used for process measurement(s) or temperature.Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configuredindependently and each can be programmed as an interval timer, typically used to activate pumps or controlvalves. As process alarms, alarm logic (high or low activation or USP*) and deadband are user-programmable.Customer-defined failsafe operation is supported as a programmable menu function to allow all relays to beenergized or not-energized as a default condition upon powering the analyzer.

The USP* alarm can be programmed to activate when the conductivity is within a user-selectable

percentage of the limit. USP alarming is available only when a contacting conductivity measurement board isinstalled.

PREPARING CONDUIT OPENINGS

There are six conduit openings in all configurations of Model 1056. (Note that four of the openings will be fittedwith plugs upon shipment.)

Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, blockunused openings with NEMA 4X or IP65 conduit plugs.

NOTE:Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to theconduit before attaching the fitting to the analyzer.

9

MODEL 1056 WIRINGPOWER, OUTPUT, AND SENSOR CONNECTIONSPower wiringThe following power wiring instructions apply to all configurations for Model 1056. The power terminal can be wiredwith 18 - 12 AWG wire sizes. Wiring must be rated for 75°C or higher. Ensure that power has been turned off tothe power leads during this installation.Three Power Supplies are offered for Model 1056: a. 115/230VAC Power Supply (-01 ordering code) b. 24VDC (20 – 30V) Power Supply (-02 ordering code)c. 84 – 265 VAC Switching Power Supply (-03 ordering code)AC mains (115 or 230V) leads and 24VDC leads are wired to the Power Supply board which is mounted verticallyon the left side of the main enclosure cavity. Each lead location is clearly marked on the Power Supply board.Wire the power leads to the Power Supply board using the lead markings on the board. The grounding plate is connected to the earth terminal of power supply input connector TB1 on the -01(115/230VAC) and -03 (84-265VAC) power supplies. The green colored screws on the grounding plate are intend-ed for connection to some sensors to minimize radio frequency interference. The green screws are not intendedto be used for safety purposes.For UL-approved configurations of Model 1056 (1056-XX-XX-XX-XX-UL) a clear plastic protective shield isinstalled that surrounds the power supply connections. To wire power leads to the power supply: a. Route the power cable or individual power leads through an appropriate cable gland fittings or conduitand through the left front instrument enclosure opening for the -01 supply. The -02 and -03 power suppliesmay be wired through either the front left or rear left conduit entry holes. b. Route the leads up through the bottom of the plastic shield surrounding the power supply board. c. Open the door of the plastic shield to gain access to the wiring connections. The door is locked to theprotective shield with plastic tabs. d. Remove the mating connector (location TB1 on the PCB) for the power connections. e. Wire the individual leads to the modular mating connector for power connections. f. Insert the wired modular connector into the board-mounted mating connector (TB1) on the power supplyboard. The connector is keyed. g. Close the door of the plastic shield and secure it using the plastic locking tabs. h. Make sure to properly seal the power wires that exit the enclosure with the appropriate cable glands orpipe fittings to ensure a NEMA-compliant enclosure. 115/230VAC Power Supply (-01ordering code) is shown below: CAUTIONAC Power switch shipped in the 230VACposition. Adjust switch upwards to 115VAC positionfor 110VAC – 120VAC operation. 10

MODEL 1056 WIRING

24VDC Power Supply (-02 ordering code)is shown below:This power supply automatically detects DC power andaccepts 20VDC to 30VDC inputs. Four programmable alarm relays are included.Switching AC Power Supply (-03 orderingcode) is shown below:This power supply automatically detects AC line condi-tions and switchesto the proper line voltage and linefrequency. Four programmable alarm relays are included.Current Output wiring All instruments are shipped with two 4-20mA currentoutputs. Wiring locations for the outputs are on theMain board which is mounted on the hinged door of theinstrument. Wire the output leads to the correct posi-tion on the Main board using the lead markings (+/positive,-/negative)on the board. Male matingconnectors areprovidedwith each unit. Sensor wiring to signal boards

Wire the correct sensor leads to the measurement board using the lead locations marked directly on the board.After wiring the sensor leads to the signal board, carefully slide the wired board fully into theenclosure slot andtake up the excess sensor cable through the cable gland.

For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit.Connect the shield to earth ground. AC wiring should be 14 gauge or greater. Provide a switch or breaker to dis-connect the analyzer from the main power supply. Install the switch or breaker near the analyzer and label it asthe disconnecting device for the analyzer.

Keep sensor and output signal wiring separate from power wiring. Do not run sensor and power wiring in the sameconduit or close together in a cable tray.

WARNINGRISK OF ELECTRICAL SHOCKElectrical installation must be in accordance withthe National Electrical Code (ANSI/NFPA-70)and/or any other applicable national or local codes.11

MODEL 1056 RETURN OF MATERIAL

RETURN OF MATERIAL

GENERAL

Toexpedite the repair and return of instruments, proper communication between the customer and the factory is important.Before returning a product for repair, call 1-949-757-8500 for a Return Materials Authorization (RMA) number.WARRANTY REPAIR

The following is the procedure for returning instruments still under warranty:1.2.3.4.

Call Rosemount Analytical for authorization.

To verify warranty, supply the factory sales order number or the original purchase order number. In the case ofindividual parts or sub-assemblies, the serial number on the unit must be supplied.

Carefully package the materials and enclose your “Letter of Transmittal” (see Warranty). If possible, pack thematerials in the same manner as they were received.Send the package prepaid to:Rosemount AnalyticalLiquid Division

2400 Barranca ParkwayIrvine, CA 92606Attn: Factory Repair

RMA No. ____________

Mark the package: Returned for Repair Model No. ____ NON-WARRANTY REPAIR

The following is the procedure for returning for repair instruments that are no longer under warranty:1.2.3.

Call Rosemount Analytical for authorization.

Supply thepurchase order number, and make sure to provide the name and telephone number of the individualto be contacted should additional information be needed.Do Steps 3 and 4 from warranty repair section.

NOTE Consult the factory for additional information regarding service or repair.

IMPORTANTPlease see second section of “Return ofMaterials Request” form. Compliance withthe OSHA requirements is mandatory forthe safety of all personnel. MSDS formsand a certification that the instruments havebeen disinfected or detoxified are required.The right people,the right answers,right now.

ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITEhttp://www.raihome.com8Credit Cards for U.S. Purchases Only.Emerson Process Management

2400 Barranca ParkwayIrvine, CA 92606 USATel: (949) 757-8500Fax: (949) 474-7250http://www.raihome.com

© Rosemount Analytical Inc. 2010